JHANG, PAKISTAN: Pakistan’s first renewable energy project to use sugar cane-waste biogas created from the production of ethanol recently began supporting the national grid. The plant is powered by eight of GE Energy’s ecomaginationTM-certified Jenbacher biogas engines.
The commercial start-up of sugarcane milling company Shakarganj Mills Ltd.’s new biogas power plant in Jhang, Pakistan, comes as the country is working to overcome its current 3,500-MW energy shortage. The new plant will generate enough power to support more than 50,000 homes.
The biogas used to fuel the Jenbacher gas engines is extracted from spent wash, a residual of Shakarganj Mills’ ethanol production operation that uses sugarcane molasses as a raw material.
As a renewable energy project, the plant is eligible for carbon credits because it enhances energy efficiency at the mill and displaces the national grid’s energy generated from fossil fuels.
By using the biogas instead of fossil fuels for power generation, the plant is expected to produce about 20,000 tons (18,182 tonnes) of certified emissions reductions annually under the Kyoto Protocol. The project will be registered with the UNFCCC by Carbon Services Pakistan and First Climate AG.
GE supplied Shakarganj Mills Ltd. with eight JGS 320 GS B/L Jenbacher units for a cogeneration plant, designed to support the mill’s on-site power and heating requirements. Electricity from the 8MW plant also is being delivered to the national grid through a 22-year power purchase agreement with the local grid operator. The estimated 8 MW of heat from the engines’ exhaust gas and jacket water is used to support the company’s distillery process.
In addition to the gas engines, GE also provided the gas train, biogas compressor and biogas cooler for the gas dehumidification process.
GE’s Jenbacher local gas engine distributor Orient Energy Systems provided the remaining auxiliary equipment including the cooling tower, pumps, ventilation systems, and hot water-fired chiller for cooling the biogas.
The company also provided heat recovery from jacket water system, exhaust, local installation, commissioning and overall project consulting services.
Orient Energy Systems is also providing operation and maintenance support for the plant, while Shakarganj Mills installed a hydrogen sulfide (H2S) removal system.